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Norstar Wiring & Cabling Reference
Station cable specifications, CO line connections, pin assignments, 25-pair color codes, and maximum run distances.   [Print this page]
Fan Archive Notice: This is an unofficial reference site created by a Norstar enthusiast. It is not affiliated with or endorsed by Northern Telecom Limited or Nortel Networks Corporation. All trademarks belong to their respective owners. Documentation reproduced here for historical and educational purposes only.
 Station Cabling Overview

Each Norstar telephone set requires a dedicated 4-conductor (2-pair) cable run from the telephone to the KSU (or to a station module). Norstar uses a proprietary digital signaling protocol over this cable — do not attempt to share a station run with analog devices.

 Station Cable Specifications
 Parameter Minimum Notes
 Cable type 2-pair (4-conductor) Cat 3 or better; UTP or STP
 Wire gauge 24 AWG 22 AWG allows greater max distance
 Max loop resistance 104 ohms Measured tip-to-ring, one pair
 Max run — 24 AWG 300 m (1,000 ft) Approximate; verify loop resistance
 Max run — 22 AWG 450 m (1,500 ft) Approximate; verify loop resistance
 Connector (set end) RJ-11 / RJ-14 (6-pin) Uses centre 4 pins (2, 3, 4, 5)
 KSU termination 66/110 block or AMP 50-pin Via distribution frame, then to KSU port

 Station Port Pin Assignment (RJ-14 / 6-Pin)
 Pin Function Pair
 Pin 2 D-channel (data) — A-lead Pair 2 (outer pair)
 Pin 3 D-channel (data) — B-lead Pair 2 (outer pair)
 Pin 4 Tip — voice / power Pair 1 (inner pair)
 Pin 5 Ring — voice / power Pair 1 (inner pair)

Important: Norstar sets draw operating power from the KSU over the station cable (the inner pair). Never connect a Norstar station port to a standard analog telephone or POTS line — the polarity and voltage levels are not compatible with analog equipment.

 CO Line Wiring (Analog Trunk Ports)
 Pin Function Notes
 Pin 4 Tip Standard telco Tip (typically –48 V loop)
 Pin 5 Ring Standard telco Ring (typically 0 V / battery)

CO lines connect via standard RJ-11 jacks. Use one jack per trunk. On a 25-pair distribution, each successive pair supplies the next CO line port.

T1 / PRI (RJ-48C, 8-pin): Used with Norstar T1 Trunk Cartridge or BRI/PRI cards.


 Pin Function Notes
 Pin 1 Receive Ring (RX–) Pair from carrier (incoming)
 Pin 2 Receive Tip (RX+)
 Pin 4 Transmit Ring (TX–) Pair to carrier (outgoing)
 Pin 5 Transmit Tip (TX+)

 Standard 25-Pair Color Code (Bellcore / AT&T)
 Pair Tip Color Ring Color
 1White / Blue stripeBlue / White stripe
 2White / Orange stripeOrange / White stripe
 3White / Green stripeGreen / White stripe
 4White / Brown stripeBrown / White stripe
 5White / Slate stripeSlate / White stripe
 6Red / Blue stripeBlue / Red stripe
 7Red / Orange stripeOrange / Red stripe
 8Red / Green stripeGreen / Red stripe
 9Red / Brown stripeBrown / Red stripe
 10Red / Slate stripeSlate / Red stripe
 11Black / Blue stripeBlue / Black stripe
 12Black / Orange stripeOrange / Black stripe
 13Black / Green stripeGreen / Black stripe
 14Black / Brown stripeBrown / Black stripe
 15Black / Slate stripeSlate / Black stripe
 16Yellow / Blue stripeBlue / Yellow stripe
 17Yellow / Orange stripeOrange / Yellow stripe
 18Yellow / Green stripeGreen / Yellow stripe
 19Yellow / Brown stripeBrown / Yellow stripe
 20Yellow / Slate stripeSlate / Yellow stripe
 21Violet / Blue stripeBlue / Violet stripe
 22Violet / Orange stripeOrange / Violet stripe
 23Violet / Green stripeGreen / Violet stripe
 24Violet / Brown stripeBrown / Violet stripe
 25Violet / Slate stripeSlate / Violet stripe

Usage: On a 50-pin Champ/AMP connector, odd pins (1, 3, 5…) carry tips in pair order; even pins (2, 4, 6…) carry rings. Pair 1 = pins 1 & 26; Pair 2 = pins 2 & 27, etc.

 4-Conductor Station Cable Color Code
 Color Pair Function
 Green Pair 1 — Tip Voice/power, Pin 4 of RJ-11
 Red Pair 1 — Ring Voice/power, Pin 5 of RJ-11
 Black Pair 2 — A-lead D-channel data, Pin 2 of RJ-11
 Yellow Pair 2 — B-lead D-channel data, Pin 3 of RJ-11

Cable using blue/white convention: Blue = Tip (Pin 4), White/Orange = Ring (Pin 5), White/Blue = A-lead (Pin 2), Orange = B-lead (Pin 3). Verify pair assignments with a meter on first installation.
 
 KSU Port Capacities

System Lines Stations
3x8 3 8
6x16 6 16
CICS 8 24
ICS (base) 8 16
ICS (expanded) 16 64

 Installation Guidelines

Do:
  • Use twisted-pair cable for all runs
  • Maintain at least 15 cm (6 in) separation from 110/220 V AC wiring
  • Ground the KSU chassis to a clean building ground
  • Label every pair at both ends
  • Test loop resistance before connecting sets
  • Install a surge protector on CO line entry points
Don't:
  • Run station cable parallel to fluorescent lighting ballasts
  • Use solid-conductor cable for runs with frequent movement
  • Exceed 104 ohms loop resistance on any station run
  • Connect analog devices to Norstar station ports
  • Coil excess cable — terminate neatly or trim to length

 T-Adapter (Two Sets / One Port)

A T-adapter (also called a Norstar T) allows two telephone sets to share a single KSU station port. Both sets ring, but only one can be active at a time. Note:
  • Both sets display the same DN
  • Feature keys are mirrored on both sets
  • Not supported with CAP/DSS modules
  • Maximum cable distance still applies from KSU to first set

 Wiring Fault Symptoms

Symptom Likely Cause
Set won't power up Open inner pair (Pins 4&5)
Set powers but no display Open outer pair (Pins 2&3)
Intermittent drops High resistance / poor termination
Hum / noise on calls Untwisted pair, AC proximity
Echo / crosstalk Split pair or improper termination
Can't register to KSU Reversed polarity or wrong port

Note: Always de-energize the KSU before adding or moving station cables. Norstar station ports supply DC power and hot-plugging can damage the trunk card or the telephone set.
NT

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Original documentation © Northern Telecom Limited. Archived here for historical and educational use.